A manufacturing specification should describe the complete construction—not a list of isolated minimum dimensions.
This page is a requirements and review guide. Numerical production limits, material stock and certifications must be confirmed for the actual supplier and design; they are not advertised here without evidence.
The fabrication specification matrix
| Parameter | What to specify | Why it matters |
|---|---|---|
| Layer construction | Eight copper layers, layer map, material grade, PP/core schedule | Defines lamination and electrical geometry. |
| Finished thickness | Nominal, tolerance, mask inclusion, connector constraints | A nominal 1.6 mm callout alone may not settle mechanical fit. |
| Copper | Starting and finished copper by layer; plated outer requirement | Copper affects etch geometry, resin demand and hole plating. |
| Trace / spacing | Smallest actual geometry, location and final copper requirement | A process minimum depends on copper thickness and feature type. |
| Holes / vias | Finished diameter, plating, layer span, tolerance and fill/cap requirements | Aspect ratio and via technology must be assessed together. |
| Impedance | Target, tolerance, net class, layer, reference and test method | Allows supplier geometry review and meaningful test evidence. |
| Surface finish | Finish type, contact requirements, assembly cycles, storage | Flatness and handling constraints can change the preferred finish. |
| Acceptance | Applicable standard/revision/class, sampling and required reports | Avoids assuming an inspection level from the application name. |
Choose the via process before tightening the layout
| Architecture | What it changes | Review before release |
|---|---|---|
| Plated through-hole | One barrel crosses the entire finished board | Finished hole and drill tool, aspect ratio, annular rings and unused stubs. |
| Blind / buried vias | Selected layer spans can require extra manufacturing stages | Approved spans, lamination sequence, registration and access for inspection. |
| Laser microvias | Small buildup connections depend on dielectric and target geometry | Stacked versus staggered construction and qualification evidence. |
| Via-in-pad filled and capped | Adds filling, planarization and capping requirements | Fill type, void acceptance and assembly pad flatness. |
| Backdrilling | Removes an unused portion of a plated barrel | Depth tolerance, remaining stub, keepouts and inspection method. |
Surface finish: match the assembly and contact function
| Finish | Useful decision factors | Questions to resolve |
|---|---|---|
| ENIG | Flat solderable surface for fine-pitch assembly | Finish thickness specification, process control and solder joint requirements. |
| Lead-free HASL | Solder coating and process familiarity | Pad flatness, fine-pitch compatibility and thermal exposure. |
| OSP | Organic copper protection | Handling, storage, assembly sequence and repeated thermal cycles. |
| Immersion silver / tin | Alternative planar finishes | Storage environment, shelf life and assembly-process compatibility. |
| Hard gold contacts | Wear/contact function rather than general solderability | Selective plating area, thickness and connector requirements. |
A release package that prevents avoidable clarification loops
- Fabrication outputs with all copper, mask, legend and outline layers.
- Plated and non-plated drill files, a drill map and finished hole requirements.
- Fabrication drawing with units, dimensions, tolerances, material and finish.
- Stackup table, impedance table, coupon requirements and approved exceptions.
- Electrical netlist when required; distinguish bare-board electrical testing from assembly functional testing.
- One revision identifier across files and a change summary from the previous release.
From RFQ to an approved build
First submit the design intent and quantity. Resolve CAM/DFM questions against one controlled revision, then approve the proposed stackup and impedance geometry. Agree inspection deliverables before manufacture. At receiving, compare the supplied reports and lot identification against the approved requirements rather than relying only on a visual inspection.
Prepare a fabrication RFQ → · Calculate your planning construction →